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30 years Puch/Mercedes G Print E-mail
Tuesday, 29 December 2009

                          Mercedes G - design sketch

Born out of a joint venture in 1979 between Mercedes-Benz and two other companies, Steyr and Puch of Austria, the Steyr-Daimler-Puch Geländewagen. Loosely translated, Geländewagen means "tough terrain vehicle." Steyr-Puch was chosen as a partner due to their comprehensive know-how in 4x4 technology, having created, only to name one example, the almighty Pinzgauer High Mobility All-Terrain Vehicle (4x4 and 6x6, for further information see http://tiny.cc/ONXPz).

Mercedes G - design sketch

The development began in 1972, and the decision to put the G into production was made in 1975. A major reason to start development was the need of the German Army for a light military vehicle, but later the cheaper Volkswagen Iltis was chosen without any joint test. Production of the G-Class began in 1979 with the W460 Series models. Initially, there were three engine types available, a 2,4l 4-cylinder diesel developing 72 hp, a 3,0l 5-cylinder diesel as well as a 4 cylinder petrol engine developing 156 hp.  The G-Class has been sold under the Puch name in Austria, Switzerland, Slovenia, Liechtenstein, Croatia, Yugoslavia, Macedonia, Bosnia as well as Great Brittain (W461) and different parts of Africa. In France, it was sold under the Peugeot name as the Peugeot P4, a variantmade under license, with a Peugeot engine and different parts.

Mercedes G - design sketches

Designed to be a durable, reliable, and rugged off-roader, the G-wagen utilizes two solid axles. It has a climbing ability of 80% as well as the ability to negotiate slopes of 54 degrees without rolling over. Moreover, the approach angle was 36 degrees, the departure angle 27 degrees, and running ground clearance was 210 mm. The G also had three fully locking differentials, one of the few vehicles sold to have such a feature at that time (and indeed today), along with the Jeep Wrangler Rubicon, Toyota Land Cruiser 80-series, Puch Pinzgauer and Mercedes-Benz Unimog.

 

It was offered with two wheelbases, a short wheel base (SWB) of 2400 mm and a long one (LWB) of 2850 mm. One could choose between three body styles: A 2-door SWB convertible, a 2-door SWB wagon and a LWB 4-door wagon. The two wagons were also available as windowless 2-door Van (or 'Kastenwagen' in German). The W460 was popular with military and off-road enthusiasts, with more than 50,000 built in the first decade. In 1983, Jacky Ickx even won the Dakar Rally in a G-Wagen. 

 

Mercedes G

 

The production of the W460 ended in August 1991. It was replaced by the all but identical W461. Initially, choices of engine were limited to the four-cylinder 230GE petrol and five-cylinder 290GD diesel engine. The W460 convertible version was omitted. In 1997, the W461 sported a slightly updated interior with better seats, changed door panels, and an updated dash. The W461 became available only as 290GD turbo diesel with four-speed automatic transmission. The petrol engine was dropped. Disc brakes all around became standard, and the bell-housing of the front axle was changed to accommodate larger reduction gears. The exterior and other mechanics changed little, not even the model badge which kept indicating 290GD.

Puch G 461 1992

Also in the beginning of the 90’s, today’s W463 version was developed and marketed parallel to the W461 as a more modern and sophisticated version. The main technical difference between the W460/461 and W463 model, apart from the choice of engines, gearboxes and suspension, is the layout of the drive train. While the W463 offers full-time 4WD, the W460/461 is basically rear wheel drive with manual 4WD. These models did not have a center differential and thus no center differential locks. Only front and rear locking differentials are needed to obtain a fully locked drive train. The front lockers were not fitted as standard, but as a factory-fitted option. The differential locks are manually operated with hydraulic levers next to the transfer case selector handle. In the 463 version, lockers are engaged electronically.

 

Mercedes G Baureihe 461 - 1992

 

Other differences between W460/461 and W463 models are mainly cosmetic. The G280 CDI EDITION PUR is the latest W461 available for civilian buyers. This version is essentially a civilian version of the military W461 and will come with a 24V starter motor and a walk-on bonnet. Like the 461 rang, the 563 range was also refreshed again in 1997, including the introduction of a power-topped convertible and two new engines, the 2.9l Turbo Diesel and the V6-powered G320.  

Mercedes-Benz initially did not sell the model in the United States, but by means of "casual importation" grey-market in the mid-1980s, importers sold some G-Wagens, which had been modified to meet the specifications by the US DOT, at about $135,000.

Mercedes G 280 CDI - Edition Pur 2009

Mercedes G - One of many military versions

The G become hugely popular with military operators all around the globe, including Argentina, Austria, Australia, Bulgaria, Canada, Croatia, Denmark, Estonia, Finland, France (Peugot P4), Germany, Greece, Hungary, Ireland, Luxembourg,  Malaysia, Mexico, Netherlands, Norway, Poland, Russia, Serbia, Singapore, Slovenia, Sweden, Switzerland, UK, Ukraine as well as the USA.

Mercedes G - 2009

In February 2009, Magna Steyr, the operating unit of Magna International, announced that it signed an agreement with Daimler AG to extend the production of the Mercedes-Benz G-Class at Magna Steyr in Graz, Austria until 2015 t an annual production of 4,000 to 6,000 units. Besides the production, the further development of the G-Class by Mercedes-Benz is also located in Graz, Austria since 1992.  

Pictures © Mercedes/Puch

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